Castomize – TessaCast

Designer: A*STAR Innovation Factory @SIMTech (Innovation Factory, Castomize)

Client: Castomize Technologies Pte. Ltd.

Category: Product Design

Project country: Singapore

Project website: https://www.castomize.co/

Tessacast is a revolutionary 4D-printed orthopedic cast that offers a lightweight, breathable, and waterproof alternative to traditional fiberglass casts. It adapts to the patient’s contours for a custom fit and provides enhanced support and flexibility. With a built-in clasp system to prevent premature removal, Tessacast ensures optimal healing.

Its reusable design reduces medical waste by 30%, and its self-moulding technology streamlines application, improving clinical efficiency.

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